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Pagina 1

nxp/c frequency convertersuser's manual

Pagina 2 - START-UP QUICK GUIDE

RECEIPT OF DELIVERY vacon • 924-hour support: +358 (0)40 837 1150 • Email: [email protected]. RECEIPT OF DELIVERYVacon NX frequency converters have un

Pagina 3 - VACON NXC USER’S MANUAL

FAULT TRACING vacon • 9924-hour support: +358 (0)40 837 1150 • Email: [email protected] fault-component failure- faulty operationNote exception

Pagina 4 - Date: 8.1.2009

100 • vacon FAULT TRACINGTel. +358 (0)201 2121 • Fax +358 (0)201 212 2051118Unbalance(Warning only)Unbalance between power modules inparalleled units

Pagina 5

FAULT TRACING vacon • 10124-hour support: +358 (0)40 837 1150 • Email: [email protected] detected in encoder signals.Sub code in

Pagina 6

Vacon distributor:

Pagina 7 - Hot surface – Risk of burn

10 • vacon RECEIPT OF DELIVERYTel. +358 (0)201 2121 • Fax +358 (0)201 212 20533.2 NXC additional option codesThe NXC enclosure solution contains addit

Pagina 8

RECEIPT OF DELIVERY vacon • 1124-hour support: +358 (0)40 837 1150 • Email: [email protected] Auxiliary Equipment (A-group)+AMF Motor fan control+

Pagina 9 - 2004/108/EC

12 • vacon RECEIPT OF DELIVERYTel. +358 (0)201 2121 • Fax +358 (0)201 212 20533.3 StorageIf the frequency converter is to be kept in store before use

Pagina 10 - 3.1.1 NX type designation

RECEIPT OF DELIVERY vacon • 1324-hour support: +358 (0)40 837 1150 • Email: [email protected] WarrantyOnly manufacturing defects are covered by the

Pagina 11

14 • vacon TECHNICAL DATATel. +358 (0)201 2121 • Fax +358 (0)201 212 20544. TECHNICAL DATA4.1 Power ratings4.1.1 Vacon NXP/C – Mains voltage 380—500

Pagina 12 - 3.2.9 Door Mounted (D-group)

TECHNICAL DATA vacon • 1524-hour support: +358 (0)40 837 1150 • Email: [email protected] Vacon NXC Regenerative low harmonic drives – Mains volta

Pagina 13

16 • vacon TECHNICAL DATATel. +358 (0)201 2121 • Fax +358 (0)201 212 20544.1.3 Vacon NXP/C 6 – Mains voltage 500—690 VHigh overload = Max current IS,

Pagina 14

TECHNICAL DATA vacon • 1724-hour support: +358 (0)40 837 1150 • Email: [email protected] Vacon NXC Regenerative low harmonic drives – Mains volta

Pagina 15

18 • vacon TECHNICAL DATATel. +358 (0)201 2121 • Fax +358 (0)201 212 20544.2 Technical dataMainsconnectionInput voltage Uin380…500V; 500…690V;–10%…+10

Pagina 16

vacon • 124-hour support: +358 (0)40 837 1150 • Email: [email protected] LEAST THE FOLLOWING STEPS OF THESTART-UP QUICK GUIDE MUST BE PERFORMED DURING

Pagina 17

TECHNICAL DATA vacon • 1924-hour support: +358 (0)40 837 1150 • Email: [email protected] (at defaultsettings)ImmunityFulfilsall EMC immunity require

Pagina 18

20 • vacon MOUNTINGTel. +358 (0)201 2121 • Fax +358 (0)201 212 20555. MOUNTING5.1 DimensionsThe table below shows the dimensional drawing of the basic

Pagina 19 - 4.2 Technical data

MOUNTING vacon • 2124-hour support: +358 (0)40 837 1150 • Email: [email protected] [mm] IP21Dimensions [mm] IP54W1H1D1W1H1D10385—0520 502

Pagina 20 - TECHNICAL DATA vacon • 19

22 • vacon MOUNTINGTel. +358 (0)201 2121 • Fax +358 (0)201 212 20555.2 Lifting the unit out of the transport packagingThe unit is delivered either in

Pagina 21

MOUNTING vacon • 2324-hour support: +358 (0)40 837 1150 • Email: [email protected] Fixing to the floor and to the wallIn installations where the c

Pagina 22 - MOUNTING vacon • 21

24 • vacon MOUNTINGTel. +358 (0)201 2121 • Fax +358 (0)201 212 20551 1 13 3 32 2 2Terminal numbers5.4 AC choke connectionsNote: The NXC regenerative l

Pagina 23 - Figure 5-2. Lifting the unit

MOUNTING vacon • 2524-hour support: +358 (0)40 837 1150 • Email: [email protected] Auxiliary voltage transformer tappingsNote: An auxiliary voltage

Pagina 24

26 • vacon MOUNTINGTel. +358 (0)201 2121 • Fax +358 (0)201 212 20555.6 Cooling5.6.1 Free space around the cabinetEnough space must be left above and i

Pagina 25 - Terminal numbers

MOUNTING vacon • 2724-hour support: +358 (0)40 837 1150 • Email: [email protected] air required[m3/h)0261—052050125—0416 631000590—1030 5046

Pagina 26

28 • vacon MOUNTINGTel. +358 (0)201 2121 • Fax +358 (0)201 212 20555.7 Power lossesThe power loss of the frequency converter varies greatly with load

Pagina 27

2 • vaconTel. +358 (0)201 2121 • Fax +358 (0)201 212 205CONTENTSVACON NXC USER’S MANUALINDEX1 SAFETY2 INTRODUCTION3 RECEIPT OF DELIVERY4 TECHNICAL DAT

Pagina 28 - MOUNTING vacon • 27

CABLING AND CONNECTIONS vacon • 2924-hour support: +358 (0)40 837 1150 • Email: [email protected]. CABLING AND CONNECTIONS6.1 Understanding the power

Pagina 29 - [kW] x 0,025

30 • vacon CABLING AND CONNECTIONSTel. +358 (0)201 2121 • Fax +358 (0)201 212 2056ud1011k1 7.fh11MINUAFESingleinputSingleoutputFI9-10INUAFESingleinput

Pagina 30

CABLING AND CONNECTIONS vacon • 3124-hour support: +358 (0)40 837 1150 • Email: [email protected] Power connections6.2.1 LCL filter wiring diagram o

Pagina 31

32 • vacon CABLING AND CONNECTIONSTel. +358 (0)201 2121 • Fax +358 (0)201 212 2056Figure 6-4. HF capacitors in NXC regenerative low-harmonic drive mec

Pagina 32

CABLING AND CONNECTIONS vacon • 3324-hour support: +358 (0)40 837 1150 • Email: [email protected] Mains and motor cablesThe mains cables are conne

Pagina 33

34 • vacon CABLING AND CONNECTIONSTel. +358 (0)201 2121 • Fax +358 (0)201 212 2056Use cables with a temperature rating of at least +70C. As a rule of

Pagina 34 - 6.2.2 Mains and motor cables

CABLING AND CONNECTIONS vacon • 3524-hour support: +358 (0)40 837 1150 • Email: [email protected] mains cables toterminals L1, L2 and L3 onthe

Pagina 35 - *Recommended

36 • vacon CABLING AND CONNECTIONSTel. +358 (0)201 2121 • Fax +358 (0)201 212 2056Connect mains cables toterminals L1, L2 and L3(behind the plexiglass

Pagina 36 - EMC-earthing clamp for

CABLING AND CONNECTIONS vacon • 3724-hour support: +358 (0)40 837 1150 • Email: [email protected] mains cablesto terminals L1, L2 andL3 on the A

Pagina 37 - Connect the PE

38 • vacon CABLING AND CONNECTIONSTel. +358 (0)201 2121 • Fax +358 (0)201 212 2056Figure 6-13. Routing of power cables, bottom cabling, frame Fi146.2.

Pagina 38

vacon • 324-hour support: +358 (0)40 837 1150 • Email: [email protected] code: ud01011.docDate: 8.1.20091. SAFETY ...

Pagina 39

CABLING AND CONNECTIONS vacon • 3924-hour support: +358 (0)40 837 1150 • Email: [email protected] sealingBush ringCableAssembly pla

Pagina 40 - Installing the cable gland

40 • vacon CABLING AND CONNECTIONSTel. +358 (0)201 2121 • Fax +358 (0)201 212 2056

Pagina 41

CABLING AND CONNECTIONS vacon • 4124-hour support: +358 (0)40 837 1150 • Email: [email protected] Installation of ferrite rings (+OCM) on the mo

Pagina 42

42 • vacon CABLING AND CONNECTIONSTel. +358 (0)201 2121 • Fax +358 (0)201 212 20566.2.3 Thermal supervision of option +ODUOption +ODU can also be equi

Pagina 43 - 6.2.5 Control cable

CABLING AND CONNECTIONS vacon • 4324-hour support: +358 (0)40 837 1150 • Email: [email protected] Cable and fuse sizes, 380-500V unitsThe table be

Pagina 44 - 6.2.6.1 6-pulse drives

44 • vacon CABLING AND CONNECTIONSTel. +358 (0)201 2121 • Fax +358 (0)201 212 20566.2.6.2 12-pulse drivesFrame TypeIL[A]Bussmann / FerrazShawmut fuse

Pagina 45 - 6.2.6.2 12-pulse drives

CABLING AND CONNECTIONS vacon • 4524-hour support: +358 (0)40 837 1150 • Email: [email protected] Regenerative low-harmonic drivesFrame TypeIL[A

Pagina 46

46 • vacon CABLING AND CONNECTIONSTel. +358 (0)201 2121 • Fax +358 (0)201 212 20566.2.7 Cable and fuse sizes, 500/525-690V unitsThe table below shows

Pagina 47 - 6.2.7.1 6-pulse drives

CABLING AND CONNECTIONS vacon • 4724-hour support: +358 (0)40 837 1150 • Email: [email protected] 12-pulse drivesFrame TypeIL[A]Bussmann/Ferraz

Pagina 48 - 6.2.7.2 12-pulse drives

48 • vacon CABLING AND CONNECTIONSTel. +358 (0)201 2121 • Fax +358 (0)201 212 20566.2.7.3 Regenerative low-harmonic drivesFrame TypeIL[A]Bussmann / Fe

Pagina 49

4 • vaconTel. +358 (0)201 2121 • Fax +358 (0)201 212 2056.2.2 Mains and motor cables...

Pagina 50 - 0–1-Start

LOW HARMONIC REGENERATIVE CABINET DRIVE vacon • 4924-hour support +358 (0)40 837 1150 • Email: [email protected]. LOW HARMONIC REGENERATIVE CABINET DR

Pagina 51

50 • vacon LOW HARMONIC REGENERATIVE CABINET DRIVETel. +358 (0)201 2121 • Fax +358 (0)201 212 2057Turning the switch –S10 into position0will open the

Pagina 52

LOW HARMONIC REGENERATIVE CABINET DRIVE vacon • 5124-hour support +358 (0)40 837 1150 • Email: [email protected] 7-4. Circuit diagram of remote c

Pagina 53

52 • vacon LOW HARMONIC REGENERATIVE CABINET DRIVETel. +358 (0)201 2121 • Fax +358 (0)201 212 2057In case of an overcurrent situation the fault that c

Pagina 54 - Continues on the next page

INSTALLATION INSTRUCTIONS vacon • 5324-hour support +358 (0)40 837 1150 • Email: [email protected]. INSTALLATION INSTRUCTIONS1Before starting the inst

Pagina 55

54 • vacon INSTALLATION INSTRUCTIONSTel. +358 (0)201 2121 • Fax +358 (0)201 212 20586Connect the cables: Strip the motor and mains cables Remove the

Pagina 56

INSTALLATION INSTRUCTIONS vacon • 5524-hour support +358 (0)40 837 1150 • Email: [email protected] Cable and motor insulation checks1. Motor cable

Pagina 57

56 • vacon INSTALLATION INSTRUCTIONSTel. +358 (0)201 2121 • Fax +358 (0)201 212 20588.2 Control unitThe control unit of the frequency converter consis

Pagina 58 - Basic relay board

INSTALLATION INSTRUCTIONS vacon • 5724-hour support +358 (0)40 837 1150 • Email: [email protected] Control connectionsThe basic control connection

Pagina 59 - Control I/O

58 • vacon INSTALLATION INSTRUCTIONSTel. +358 (0)201 2121 • Fax +358 (0)201 212 20588.2.1.1 Control cablesThe control cables shall be at least 0.5 mm2

Pagina 60

SAFETY vacon • 524-hour support: +358 (0)40 837 1150 • Email: [email protected]. SAFETY1.1 Warnings1The Vacon NX frequency converter is meant for fixe

Pagina 61

INSTALLATION INSTRUCTIONS vacon • 5924-hour support +358 (0)40 837 1150 • Email: [email protected] Control terminal signalsOPT-A1TerminalSignalTec

Pagina 62

60 • vacon INSTALLATION INSTRUCTIONSTel. +358 (0)201 2121 • Fax +358 (0)201 212 2058OPT-A2TerminalSignalTechnical information21RO1/1Relayoutput 1Switc

Pagina 63

INSTALLATION INSTRUCTIONS vacon • 6124-hour support +358 (0)40 837 1150 • Email: [email protected] Jumper selections on the OPT-A1 basic boardTh

Pagina 64

62 • vacon INSTALLATION INSTRUCTIONSTel. +358 (0)201 2121 • Fax +358 (0)201 212 2058Figure 8-9. Jumper selection for OPT-A1If you change the AI/AO sig

Pagina 65

INSTALLATION INSTRUCTIONS vacon • 6324-hour support +358 (0)40 837 1150 • Email: [email protected] Connecting power supply and internal control cabl

Pagina 66 - FAULTSTOP

64 • vacon INSTALLATION INSTRUCTIONSTel. +358 (0)201 2121 • Fax +358 (0)201 212 20588.4 Optic fibre cables, signal listing and connectionsFigure 8-11.

Pagina 67

CONTROL KEYPAD vacon • 6524-hour support: +358 (0)40 837 1150 • Email: [email protected]. CONTROL KEYPADThe control keypad is the link between the Vac

Pagina 68 - 9.2.1 Button descriptions

66 • vacon CONTROL KEYPADTel. +358 (0)201 2121 • Fax +358 (0)201 212 20599.1.2 Control place indicationsThe symbolsI/O term, KeypadandBus/Comm (see Fi

Pagina 69 - Menu button right

CONTROL KEYPAD vacon • 6724-hour support: +358 (0)40 837 1150 • Email: [email protected] Keypad push-buttonsThe Vacon alphanumeric control keypad fe

Pagina 70 - No editing!

68 • vacon CONTROL KEYPADTel. +358 (0)201 2121 • Fax +358 (0)201 212 20599.3 Navigation on the control keypadThe data on the control keypad are arrang

Pagina 71 - 13.95 Hz

6 • vacon SAFETYTel. +358 (0)201 2121 • Fax +358 (0)201 212 20511.3 Earthing and earth fault protectionThe Vacon NX frequency converter must always be

Pagina 72 - 2 Push the

CONTROL KEYPAD vacon • 6924-hour support: +358 (0)40 837 1150 • Email: [email protected] 9-3. Keypad navigation chartF T1T7STOP FAULTI/Ote

Pagina 73 - Min Frequency Min Frequency

70 • vacon CONTROL KEYPADTel. +358 (0)201 2121 • Fax +358 (0)201 212 20599.3.1 Monitoring menu (M1)You can enter the Monitoring menu from the Main men

Pagina 74 - Bus/Comm

CONTROL KEYPAD vacon • 7124-hour support: +358 (0)40 837 1150 • Email: [email protected] Parameter menu (M2)Parameters are the way of conveying th

Pagina 75 - 9.3.3.4 Stop button activated

72 • vacon CONTROL KEYPADTel. +358 (0)201 2121 • Fax +358 (0)201 212 2059Figure 9-5. Parameter value change procedureG1G8READYKe ypadP1P18READYKe yp

Pagina 76 - F T1

CONTROL KEYPAD vacon • 7324-hour support: +358 (0)40 837 1150 • Email: [email protected] Keypad control menu (M3)In theKeypad Controls Menu, you c

Pagina 77 - 9.3.4.3 Real time record

74 • vacon CONTROL KEYPADTel. +358 (0)201 2121 • Fax +358 (0)201 212 20599.3.3.2 Keypad referenceThe keypad reference submenu (P3.2) displays and allo

Pagina 78 - PUSH to reset

CONTROL KEYPAD vacon • 7524-hour support: +358 (0)40 837 1150 • Email: [email protected] Active faults menu (M4)TheActive faults menu can be enter

Pagina 79 - System menu

76 • vacon CONTROL KEYPADTel. +358 (0)201 2121 • Fax +358 (0)201 212 2059Fault type symbolMeaningA(Alarm)This type of fault is a sign of an unusual op

Pagina 80 - CONTROL KEYPAD vacon • 79

CONTROL KEYPAD vacon • 7724-hour support: +358 (0)40 837 1150 • Email: [email protected] Fault history menu (M5)TheFault history menu can be enter

Pagina 81 - Francais

78 • vacon CONTROL KEYPADTel. +358 (0)201 2121 • Fax +358 (0)201 212 20599.3.6 System menu (M6)TheSystem menu can be entered from the main menu by pus

Pagina 82 - Multi-step

INTRODUCTION vacon • 724-hour support: +358 (0)40 837 1150 • Email: [email protected]. INTRODUCTIONThe Vacon NXC is a product range of free standing e

Pagina 83 - LoadFactDef

CONTROL KEYPAD vacon • 7924-hour support: +358 (0)40 837 1150 • Email: [email protected] acknowledg.timeout200 5000 ms 200P6.7.4HMI number of

Pagina 84

80 • vacon CONTROL KEYPADTel. +358 (0)201 2121 • Fax +358 (0)201 212 20599.3.6.1 Language selectionThe Vacon control keypad offers you the possibility

Pagina 85 - Not in use

CONTROL KEYPAD vacon • 8124-hour support: +358 (0)40 837 1150 • Email: [email protected] 9-10. Change of application9.3.6.3 Copy parametersThe pa

Pagina 86 - Startup wizard

82 • vacon CONTROL KEYPADTel. +358 (0)201 2121 • Fax +358 (0)201 212 2059Figure 9-11. Storing and loading of parameter setsUpload parameters to keypad

Pagina 87 - ChangeEnable ChangeDisable

CONTROL KEYPAD vacon • 8324-hour support: +358 (0)40 837 1150 • Email: [email protected] parameter backup (P6.3.4)On this page you can activat

Pagina 88 - Timeout time Timeout time

84 • vacon CONTROL KEYPADTel. +358 (0)201 2121 • Fax +358 (0)201 212 2059Figure 9-13. Parameter comparison9.3.6.5 SecurityNOTE: TheSecurity submenu is

Pagina 89 - Temperature

CONTROL KEYPAD vacon • 8524-hour support: +358 (0)40 837 1150 • Email: [email protected] lock (P6.5.2)This function allows the user to prohibi

Pagina 90 - HMI ACK timeout

86 • vacon CONTROL KEYPADTel. +358 (0)201 2121 • Fax +358 (0)201 212 2059Multimonitoring items (P6.5.4)Vacon alpha-numeric keypad features a display w

Pagina 91 - Not reset

CONTROL KEYPAD vacon • 8724-hour support: +358 (0)40 837 1150 • Email: [email protected] page in the operating menu (P6.6.2)Here you can set the

Pagina 92 - NXFIFF01

88 • vacon CONTROL KEYPADTel. +358 (0)201 2121 • Fax +358 (0)201 212 2059Note! The brake resistor is available as optional equipment for all classes.

Pagina 93 - Expander boards

8 • vacon INTRODUCTIONTel. +358 (0)201 2121 • Fax +358 (0)201 212 20532.1 Manufacturer's declaration of conformityBelow you can find the Manufact

Pagina 94 - Slave address

CONTROL KEYPAD vacon • 8924-hour support: +358 (0)40 837 1150 • Email: [email protected]: Transfer delay between the frequency converter and th

Pagina 95

90 • vacon CONTROL KEYPADTel. +358 (0)201 2121 • Fax +358 (0)201 212 2059Trip counters (S6.8.2)Trip counters (menu S6.8.2) are counters the values of

Pagina 96

CONTROL KEYPAD vacon • 9124-hour support: +358 (0)40 837 1150 • Email: [email protected] (S6.8.4)At location S6.8.4 you can find theApplica

Pagina 97 - 96 • vacon

92 • vacon CONTROL KEYPADTel. +358 (0)201 2121 • Fax +358 (0)201 212 2059For more information on the expander board-related parameters, see Chapter 9.

Pagina 98

CONTROL KEYPAD vacon • 9324-hour support: +358 (0)40 837 1150 • Email: [email protected] Expander board menu (M7)TheExpander board menu makes it p

Pagina 99 - Real time record

94 • vacon COMMISSIONINGTel. +358 (0)201 2121 • Fax +358 (0)201 212 2051010. COMMISSIONING10.1 SafetyBefore commissioning, note the following directio

Pagina 100 - FAULT TRACING vacon • 99

COMMISSIONING vacon • 9524-hour support: +358 (0)40 837 1150 • Email: [email protected] Set the parameters of group 1 (See Vacon All in One Applicati

Pagina 101 - 100 • vacon FAULT TRACING

96 • vaconTel. +358 (0)201 2121 • Fax +358 (0)201 212 2051010 Connect the motor to the process (if the startup test was run without the motor beingcon

Pagina 102 - FAULT TRACING vacon • 101

FAULT TRACING vacon • 9724-hour support: +358 (0)40 837 1150 • Email: [email protected]. FAULT TRACINGThe fault codes, their causes and correcting a

Pagina 103 - Vacon distributor:

98 • vacon FAULT TRACINGTel. +358 (0)201 2121 • Fax +358 (0)201 212 20511Real time recordIf real time is set to run on the frequency converter the dat

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